Teva Pharmaceuticals Environmental Compliance Project
Growing awareness of industrial pollutants' environmental impact drives the need for advanced filtration systems. As part of efforts to reduce harmful air emissions, we designed and manufactured a Gas Absorption Column (Scrubber) system for Teva Pharmaceuticals to treat gases released from manufacturing processes.
Project Scope:
- Engineering Design of Absorption Column - Precisely adapted to specific gas streams emitted during pharmaceutical processes
- Chemically Compatible Material Selection - Variable thickness PP/PVDF panels resistant to organic and inorganic compounds
- Internal Component Integration - Including plastic packing media, liquid spray walls, mist eliminators, and reaction chambers
- Pharmaceutical-Grade Manufacturing Standards - Meeting stringent quality requirements for pharma industry and Israeli/international environmental regulations
- Active Site Installation Preparation - Including connections to existing suction systems, water infrastructure, and drainage networks
System Objectives:
Pollution Reduction through Wet Absorption - Reducing gaseous pollutant levels via wet scrubbing technology, neutralizing active components and releasing clean air to the atmosphere.
Unique Project Features:
Technology Integration:
- Combination of technological innovation with unique operational requirements of pharmaceutical manufacturing
- Large-scale precision manufacturing with comprehensive documentation and validation compliance
- Close collaboration with Teva engineers throughout development, manufacturing, and installation phases
Technical Specifications:
Materials & Construction:
- PP/PVDF Panels: Variable thickness for chemical resistance
- Internal Systems: Plastic packing, spray distribution, mist elimination
- Application: Pharmaceutical gas emission treatment
- Compliance: Pharma-grade standards and environmental regulations
Environmental & Regulatory Advantages:
Emission Control:
- Advanced wet scrubbing technology for gaseous pollutant removal
- Neutralization of active pharmaceutical compounds
- Clean air discharge meeting environmental standards
- Real-time monitoring and control capabilities
Pharmaceutical Compliance:
- Validation-ready design and documentation
- cGMP-compliant materials and construction
- Trace residue elimination for sensitive compounds
- Integrated monitoring and reporting systems
Operational Benefits:
- Continuous operation with minimal maintenance
- Integration with existing facility infrastructure
- Automated control systems for optimal performance
- Scalable design for future capacity expansion
Environmental Impact:
This scrubber system represents a significant advancement in pharmaceutical environmental responsibility, ensuring Teva's manufacturing processes meet the highest environmental protection standards while maintaining operational efficiency.
Industry Leadership: The successful implementation demonstrates the integration of advanced environmental technology with pharmaceutical manufacturing excellence, setting new standards for industry environmental compliance.
Collaborative Excellence: Close partnership with Teva's engineering team ensured seamless integration of cutting-edge scrubber technology with existing pharmaceutical production systems.
