Manufacturing and Installation for Dead Sea Magnesium Plant
As part of a project executed for the Dead Sea Magnesium Plant, we were required to design and manufacture a cyclonic system for emission air treatment.
Project Scope:
System Components:
- 13 Mist Eliminators of cyclonic system design with internal baffle configuration
- Polypropylene (PP) Construction - Selected for superior resistance to acids, corrosion, temperatures, and harsh chemical conditions
- Scrubber Column Integration - System incorporated within the existing scrubber column for gas capture and chemical neutralization processes
- Custom Engineering - Individual adaptation of each mist eliminator according to flow conditions, flow rates, and structural constraints of the column
- Precision Manufacturing and Assembly - Executed under engineering constraints at active facility, in collaboration with plant engineers and environmental teams
System Objectives:
Enhanced Separation Efficiency - Improving the separation effectiveness of liquid materials (such as acids, fine particles) to prevent emission of harmful substances to the atmosphere, in compliance with stringent regulatory requirements.
Engineering Challenge:
Complex Internal Integration: Integration of sophisticated internal mechanisms within the existing scrubber column, with precise adaptation to geometries, openings, and ventilation systems, ensuring maximum operational safety and optimal separation performance.
Technical Excellence: The project met all execution standards, including supply timelines, working with specialized thermoplastic materials, and assembly quality adapted to the particularly challenging industrial environment.
Technical Specifications:
Mist Eliminator Configuration:
- Quantity: 13 cyclonic mist elimination units
- Material: High-grade Polypropylene (PP)
- Design: Cyclonic separation with internal baffle systems
- Application: Acid and chemical mist removal from gas streams
- Integration: Custom-fitted within existing scrubber column infrastructure
Advanced Engineering Features:
Chemical Resistance:
- PP Construction - Exceptional resistance to acidic compounds and corrosive environments
- Long-term Durability - Engineered for continuous operation in aggressive chemical conditions
- Temperature Stability - Reliable performance across varying operational temperatures
Separation Performance:
- Cyclonic Technology - Advanced centrifugal separation for maximum mist removal efficiency
- Internal Baffle Design - Optimized flow patterns for enhanced particle capture
- Custom Flow Adaptation - Individual engineering for specific flow rates and conditions
- Environmental Compliance - Meeting strict emission control standards
Installation Excellence:
- Active Facility Integration - Precision installation within operational plant environment
- Collaborative Engineering - Close coordination with facility engineers and environmental teams
- Quality Assurance - Rigorous standards for specialized thermoplastic manufacturing
- Timeline Compliance - Meeting all delivery and installation schedules
Environmental Impact: This cyclonic mist elimination system represents a significant advancement in industrial emission control technology, ensuring the Dead Sea Magnesium Plant meets the highest environmental standards while maintaining operational efficiency.
Technical Innovation: The successful integration of 13 custom-engineered cyclonic mist eliminators within an existing scrubber column demonstrates our expertise in complex industrial retrofitting and advanced separation technology for demanding chemical processing environments.
