Dead Sea Bromine Plants Industrial Project
As part of a specialized project for Dead Sea bromine manufacturing facilities, we were commissioned to design and manufacture an industrial cyclone separator used for gas stream filtration and particle separation as an integral component of the chemical processing system.
Project Scope:
- Cyclonic Filtration Unit Manufacturing - Custom diameter and proportions engineered for specific site flow conditions
- PP (Polypropylene) Construction - Material selected for exceptional resistance to chemical agents, moderate temperatures, and corrosive attack
- Precision Machining of Cylindrical and Conical Components - Heavy-wall construction meeting mechanical strength and sealing requirements
- Site-Ready Installation Preparation - Pre-fitted connection interfaces for existing piping, access ports, mounting brackets, and structural supports
System Objectives:
Enhanced Filtration Efficiency - Improved particle removal from gas streams in industrial manufacturing processes, reducing downstream equipment wear and maintaining environmental emission compliance standards.
Unique Project Features:
Process Integration:
- Complete adaptation to chemical and thermal conditions at the facility
- Precision manufacturing per internal client specifications, including space and height limitations
- Long-term durability design for harsh, corrosive environmental conditions
Technical Specifications:
- Material: Polypropylene (PP) for chemical resistance
- Application: Gas stream particle separation and filtration
- Environment: Bromine manufacturing facility - highly corrosive conditions
- Design Standards: Custom engineering for Dead Sea chemical processing requirements
Engineering Advantages:
Chemical Resistance:
- PP material withstands bromine and associated chemical compounds
- Long-term stability in corrosive gas streams
- Maintenance-free operation in aggressive environments
Process Performance:
- Optimized cyclonic separation efficiency
- Reduced maintenance on downstream equipment
- Environmental compliance for particulate emissions
- Enhanced process reliability and uptime
Operational Benefits:
- Custom-fitted for existing plant infrastructure
- Minimal installation disruption
- Immediate integration with current processing systems
Project Delivery: The project was delivered on schedule with high-quality standards, featuring close collaboration with the facility's engineering team to ensure optimal integration and performance.
Industry Application: This cyclone separator represents advanced chemical processing technology, specifically engineered for the demanding requirements of Dead Sea mineral extraction and bromine production facilities.
